E-Mobility

Lightweight, strong, electric:
aluminum casting drives the
future of e-mobility

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Increasing
use

Increasingly used for cars and trucks

Aluminum is becoming more and more popular in cars and trucks. The share is steadily increasing due to its significant advantages. In electric vehicles in particular, the proportion continues to rise. In an electric vehicle, the aluminum content is around 30%, compared to about 10% in a conventional combustion engine vehicle. The lightweight construction made possible by aluminum is a key factor in increasing the range of electric vehicles.

E-Mobility Progress

With aluminum comes more progress in e-mobility

Aluminum casting is revolutionizing e-mobility through its lightweight properties and excellent thermal conductivity. When used in electric vehicles, it reduces overall weight and increases energy efficiency. The high strength of aluminum casting also enables the production of complex but lightweight components, which enhances vehicle performance. These innovative applications significantly contribute to advancing the future of sustainable and efficient mobility.

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Characteristics Characteristics

What are the advantageous properties of aluminum casting's in e-mobility?

  • Lightweight construction with aluminum increases the range of electric vehicles
  • Aluminum is corrosion resistant, making it the ideal material for vehicle production
  • Weight savings: the weight-to-strength ratio of aluminum is significantly better than that of steel
  • Resource-friendly, since it can be almost entirely remelted and reused at the end of its life cycle
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Examples of aluminum casting's
for e-mobility

Examples
  • Housings for e-motors
  • Battery housings / battery trays
  • Chassis components
  • Body components
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Which casting processes does Thoni
Alutec offer for e-mobility?

Casting processes
  • Sand casting with 3D sand printing (prototypes)
  • Sand casting using air setting resin moulding process's (no-bake process)
  • Sand casting with automatic moulding line
  • Gravity die casting
  • Low-pressure die casting
  • Low-pressure sand mould casting tecnology
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